InteliMains 1010

InteliMains 1010

Order code: IM31010XBBB

Upcoming training: 4.2.2025. Find out more.

InteliMains 1010 is the most advanced ComAp mains/utility/tie-breaker supervision controller for complex applications. Designed following top IT security standards to protect your operations, the InteliMains 1010 acts as a relay for mains protection and helps synchronise your gen-sets to the mains/utility for switchgear applications and critical infrastructure installations, such as datacentres, hospitals or banks.

Grid codes ready
Hot Swap Redundancy*
Cooperation with up to 64 additional gen-sets/mains/tie controllers
CAN bus redundancy*
Cyber security by design
Modbus Client controlling third party devices*
Large built-in PLC interpreter
Built-in CAN-bus logger

Compliant with international grid codes: European EN 50549, including national implementations as VDE-AR-N 4110:2018, VDE-AR-N 4105:2019, G99, TOR, American IEEE 1547 and others.

InteliMains 1010 3.3.0 Datasheet

English (5 Nov 2024)

Manuals

5 files

English (16 Oct 2024)

English (5 Nov 2024)

English (16 Oct 2024)

English (5 Nov 2024)

English (29 Feb 2024)

Software

2 files

English (4 Dec 2024)

English (28 Nov 2024)

Certifications

8 files

CE:21 – Declaration of Conformity

English (8 Dec 2023)

Conformity Declaration

English (28 Mar 2023)

EU Declaration of Conformity

English (8 Dec 2023)

TÖR Type A - Declaration of conformity - InteliMains 1010

English (25 Jan 2023)

TÖR Type B - Zertifikat - InteliMains 1010

English (25 Jan 2023)

English (29 Mar 2023)

VDE-AR-N 4105:2018 NS protection Certification - InteliMains 1010

English (29 Mar 2023)

VDE-AR-N 4110:2018 Declaration of Conformity - InteliMains 1010

English (30 Mar 2023)

CAD drawings

2 files

English (26 Feb 2024)

Show resource hub for this product

Overview
Related products
Extended features
Resources
Training

Overview
Related products
Extended features
Resources
Training

InteliMains 1010

The newest generation of our Mains controllers, the InteliMains 1010 works together with our InteliGen 1000 controller to synchronise a set of gen-sets to the mains/utility whenever needed. It comes with pre-programmed functions that enable fast and easy configuration according to your needs.

The InteliMains 1010 offers:

Cooperatation with ComAp's InteliGen 1000 controllers forming a solution with up to 64 units without any extra repeaters or extensions
Keeping your business and data as safe as possible, meeting the ISA 62443 level 2 - level 3 security requirements
Hot-swap redundancy feature enabling a redundant unit to take over in case the primary controller fails, helping to minimise solution downtime*
CAN bus redundancy ensuring that a redundant CAN line be created and take over in case of CAN failure*
Modbus Client which can initiate Modbus communication and control 3rd party devices*
Large built-in PLCComAp has integrated Programable Logic Controller tightly with our standard line of controllers. This helps our customers to cut costs, minimise points of failure for advanced systems, and overcome any challenge that may occur. interpreter with the use of ComAp's free PLC Editor
Compatible load/VAr sharing and power management with other ComAp solutions
Dynamic spinning reserveDynamic Spinning Reserve allows the system to react flexibly to changes in power produced by renewable energy sources. ComAp controllers can react to requested spinning reserve and keep the sufficient amount of gen-sets running to cover the drop-in output of the renewable source (e.g. when cloud cover is heavier). preventing supply drops in hybrid installations with PVs
Multi ECU (Electronic Control Unit) enabling communication with more independent J1939 devices such as Engine Control Unit, AVR modules, Breaker, etc.
Built-in CAN bus and event-based history logger for easy and fast troubleshooting
User-defined protections and setpoints on top of default protection
AirGateComAp’s controllers incorporate AirGate connection technology to make access to the internet as simple as possible.
AirGate enables our controllers to connect to the internet using the existing network infrastructure, negotiating firewalls and VPN systems and removing the requirement for static and public IP addresses.
2.0 for easy connection to your equipment remotely, without worrying about your asset’s IP address
Remote control and monitoring of your gen-set operations with WebSupervisor, our cloud-based fleet management tool
Peak shaving for limiting the import from the mains (e.g. due to higher prices)
Load shedding ensuring the most important loads are running even when there is a lack of power
Secure user management
A wide range of plug & play displays with automatically generated content that can be easily edited in our free Screen Editor or InteliSCADA
Signal sharing over the CAN bus among a group of control units
Possibility to have a mains application in a gen-set controller with firmware upload functions
One hardware for more applications, enabling easy switching between MCB, MGCB or BTB application
More precise measuring with a True Root Mean Square measurement feature

* Features available with a software key.

Accessories

InteliVision 5.2

InteliVision 5.2 is an easy-to-use remote colour display for ComAp controllers, for monitoring and control of single gen-set for various applications. This intuitive plug&play solution provides comprehensive visual overview of all engine data, monitoring information and trend history.

Inteli AIN8

Module with 8 analogue Input channels and 1 RPM/Impulse Input.

IGS-PTM

Analogue/binary Input/Output module.

InteliGateway 300

InteliGateway 300 is a new generation versatile communication gateway that seamlessly connects multiple Modbus devices to ComAp’s WebSupervisor and InteliScada monitoring systems and to ComAp’s controllers.

InteliVision 10Touch

Intuitive and easy to use, the InteliVision 10Touch is a high-quality PC panel designed for a broad range of ComAp’s paralleling and single gen-set controllers for various applications. This 10.1” multi-touch display comes with embedded InteliScada display, our signature PC monitoring tool, enabling easy monitoring and simple screen configuration to meet your needs.

Inteli IO8/8

Binary Inputs/Outputs and analogue Outputs module.

InteliVision 18Touch G2

Easy to install, configure and use, the InteliVision 18Touch G2 provides comprehensive overview and monitoring of your complex installations. A new generation of our InteliVision 18Touch, this display will support your control and monitoring needs for sites with multiple controllers and complex installations, such as CHP or Hybrid that need to monitor a large number of values. The product comes with embedded InteliSCADA software, ComAp's PC monitoring and management tool, enabling easy screen configuration, history check and change of setpoints from a single location.

Inteli AIN8TC

Peripheral module, extension module - 8 thermocouples inputs.

Inteli AIO9/1

Analogue Input/Output module.

InteliVision 13Touch

InteliVision 13Touch is a high-quality and easy-to-use 13.3" marine-certified panel PC with multi-controller support and buttons for brightness change on its front face. Developed for simultaneous monitoring and control of up to four controllers, the InteliVision 13Touch is flexible and simple to configure to suit your monitoring needs.

Alternative products

InteliMains 510

InteliMains 510 is the mains supervision controller used for synchronising set of gensets to the Mains/Utility or bus-tie-breaker operations, primarily intended for switchgear and targeting advanced and more complex applications.

InteliMains 1010 SC

The InteliMains 1010 SC is designed for Utility and Tie Breaker points of connection for complex paralleling application to provide system synchronising, load and var/pf control. This controller is intended for applications where system control is driven either from panel switches or from an upper- level device such as a system PLC. The InteliMains 1010 SC can also be programmed to allow another level of system electrical protections. This device is simple to configure and and operate, which will reduce engineering and commissioning times.

InteliMains 1010 Marine

The InteliMains 1010 Marine is a marine breaker controller for managing and optimising onboard AC and DC power management systems. Setting a new standard in the marine industry, the InteliMains 1010 Marine can control and monitor different application breakers in real time and manage their cooperation with energy sources controllers based on different requirements. The controller has pre-programmed applications and compatibility with Modbus devices, which ensures quick integration and easy commissioning of marine projects.

InteliMains 210 G2

InteliMains 210 G2 is the mains supervision controller used for synchronising a set of gen-sets to the Mains/Utility or bus-tie-breaker operations, primarily intended for standard switchgear applications.

InteliGen 500 G2

InteliGen 500 G2 is a paralleling controller with 5" colour display for advanced and more complex diesel gen-set applications, supporting both single and multiple gen-sets running in grid-tied or island operations.

Substitute of

InteliMains NT BaseBox

InteliMains NT BaseBox is a Mains/Utility/Tie-breaker supervison controller base unit. Acting as the Mains protection relay, the InteliMains NT BaseBox synchronises sets of gen-sets to the Mains/Utility and it is primarily intended for switchgear applications and complex, critical infrastructure installations, such as datacentres, hospitals or banks. This product is an earlier generation of the InteliMains 1010 controller.

InteliMains NTC BaseBox

InteliMains NTC BaseBox is a Mains/Utility/Tie-breaker protection and supervision controller with extensive communication capabilities. Acting as a Mains protection relay, the InteliMains NTC BaseBox synchronises sets of gen-sets to the Mains/Utility source. This product is an earlier generation of the InteliMains 1010 controller and it is intended for switchgear applications and complex, critical infrastructure installations, such as datacentres, hospitals or banks.

Extended Features

Extended Feature - Modbus client

Providing direct access to the Modbus Client (primary) functionality, this extended feature eliminates the need for an external gateway for the controller to communicate with different devices. With this built-in capability, the controller can seamlessly take on the role of the initiator in Modbus TCP/RTU communication. This enables efficiently requesting and issuing commands to 3rd party devices, which operate as Modbus Servers.

Extended Feature - PLC Package 1

Integration of new power sources like renewables, system reliability requirements like redundancy and more, put an increasing pressure on system designers to come up with creative solutions for system design. ComAp’s PLC package provides greater flexibility to customers, helping them to minimise costs, points of failure for advanced systems, and overcome any challenge that may occur.

Extended Feature - CAN2 bus redundancy

The CAN bus redundancy extended feature unlocks built-in inter-controller bus redundancy of our new generation high-end controllers. It ensures that a redundant CAN line will be created and take over in case of CAN failure.

Extended Feature - Controller Hot swap

Hot Swap Redundancy is a smart feature designed to make your system more reliable and help minimise a potential power downtime. The feature is enabling a redundant or backup unit to take over in case the primary controller fails, ensuring your system will keep running smoothly in critical situations.

Frequently Asked Questions

Show all

Can I unlock my controller?

If you have forgotten your controller password, it can be found using the password decode function.

You will need the following information about your device:

serial number
"password decode" number

Both numbers can be obtained through the monitoring software relevant to the device.

Serial number is available in Controller info
Password decode number is available in Values / Info

You can also show these numbers on your device's display. Typically, this requires a sequence or combination of buttons to be pressed. Details can be found typically in the device Operator guide.

Once you have these numbers, please contact your ComAp distributor and they will help you get your password back.

I cannot program my controller, it looks dead. How do I restore a controller with broken firmware?

The controller firmware does not usually break by itself however it can be damaged during controller programming, typically if power is lost during the process. If there does not seem to be a hardware issue with the controller there is an option to restore the controller using a process called ‘Boot Jumper’ programming.

This can be described as a sequence of steps you need to perform to allow the configuration tool to write new firmware into the device.

The steps typically are:

Physically connect the controller to your PC.
Power the controller on and initiate connection and firmware programming from the software tool menu.
The software will ask you to switch the device off, close the Boot Jumper and switch the device back on.
The programming will then proceed and you will receive further instructions during the process.

The boot jumper can be found either on the communication module (where plug-in modules are used) or on the device itself, typically under a rubber grommet, next to the dongle slot.

The description above is not enough? Try our Booot jumper training video.

How do I connect to my ComAp controller? What types of connections are supported?

ComAp offers a wide range of options to connect to your controller:

RS232 / RS485
USB - USB A<->B (usually a printer cable)
Internet connection - LAN, GPRS, 3G, 4G

Note that some connection types require you to use a communication module (plug-in eg a RS232 card) or communication bridge (external device eg Internet Bridge NT).

Each ComAp device usually allows for multiple ways of connection. The simplest one supported by the majority of our devices is the RS232 (serial) connection. For this, you need an RS232 cable (null modem) and if your PC is not equipped with an RS232 port you need a USB<->RS232 converter.
USB connections are very common. Almost all ComAp devices support connection using simple USB A<->B cable (printer cable) for easy configuration. Some devices can be powered from the USB port for programming to allow easy configuration right on your desk.
Other connection types: Internet connection (LAN, GPRS, 3G, 4G), Modbus RTU, Modbus TCP, SNMP, AirGate, Modem.
Note that some connection types require you to use a communication module (plug-in eg a RS232 card) or communication bridge (external device eg Internet Bridge NT). Not all types of connection are possible on each device. You can find all the details related to this topic in your device's Comprehensive guide or Communication guide.

Detailed information about connection to:
InteliLite NT, InteliATS NT, InteliCompact NT is available IL-NT, IA-NT, IC-NT Communication Guide (page 21)
InteliGen-NT, InteliSys-NT, InteliMains-NT is available in IGS-NT Communication Guide (page 19)
InteliLite is available in Global Guide InteliLite AMF25 Global Guide (page 126)

I cannot connect to my controller using the Internet or AirGate connection, why?

Usually connecting to the controller over the internet is straightforward and works out of the box. However, there are a few parameters that need to be set correctly.

Make sure you have the latest firmware in the controller itself but also in all the communication modules (plug-in, built-in or external).
- Communication modules that supports connection via the internet
  - CM-4G-GPS
  - CM-Ethernet
  - CM-GPRS
  - InternetBridge-NT 4G
  - InternetBridge-NT
  - IB-Lite
  - IB-COM (Built-in communication module for NTC controllers)
  - IL-NT GPRS

Ensure the communication interface is configured correctly.
- CM-4G-GPS, CM-Ethernet, CM-GPRS - Can be set in the controllers setpoints on the unit itself or using InteliConfig configuration software.
- IB-COM, IB-Lite - Use web interface - just connect to http://<controller-ip-address>/sp_index.htm using your favourite web browser.
- InternetBridge-NT 4G, InternetBridge-NT - Requires a software tool called IBNTConfig(https://www.comap-control.com/products/detail/ib-nt-config) and an USB A<->B cable for configuration. This way you can also enable MODBUS, SNMP etc.

Make sure there is no firewall blocking your connection. Consult your IT specialist or ISP if not sure. If you use a firewall, make sure the following ports are open for communication:
- The device must be able to send data to the AirGate server at UDP port 6127 and TCP port 23. The TCP port can be changed in the module setup to 21 if needed.
- TCP port 44445 is required for WebSupervisor connection.
- Port 80 is used for accessing the communication module web interface.
- Port 502 is used for Modbus TCP communication (enabled by default).
- Port 161 is used for SNMP (needs to be enabled).

How do I change the controller firmware? Where can I get the latest firmware?

You can download the latest firmware package on the webpage of the device. You can easily navigate there through the ‘Products’ section or just use the Search function. If you cannot find the firmware on the website or if you require different than the offered version do not hesitate to contact our support team.

The firmware upgrade itself is easy to perform. You need the appropriate configuration software and a connection to the controller (preferably a direct connection). Prior to initiating the update process, we strongly recommend you to save a complete backup of your device.

It usually consists of several steps:

Create a controller back up.
Update the device firmware. It will contain default Configuration Archive and default Application.
Change the Application (SPtM, MiNT, MCB, MGCB, BTB, etc) to the required type (by programming appropriate default archive to the controller).
Use the Import Configuration Wizard to restore your previous configuration. In some cases manual interventions might be needed during this step.
Optional: Update the connected display firmware or device communication module firmware.

Should you be unsuccessful in programming the new version, the rollback procedure is to install previous firmware version and use your back up to restore the controller to its original state before the firmware upgrade was attempted.

Upcoming trainings

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Local support you can count on

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24-hour support on working days
Local contacts in 179 countries
Remote and in-person trainings and a range of support materials
Expert consultation, troubleshooting, and much more

CONTACT TECHNICAL SUPPORT

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You might also need

InteliConfig

InteliConfig is an intuitive software tool enabling simple and effective configuration and commissioning of gen-set controllers and peripherals, helping you save time and optimise project costs. The tool is compatible with InteliLite, InteliGen, inteliMains, and InteliATS controllers.

WebSupervisor

WebSupervisor is a cloud-based system designed for monitoring, data analysing and management of ComAp and third-party devices. It provides you with an easy overview of all your devices, their operational status, location and other important data, and alerts you in case of potential issues. Using its powerful reporting and analysis tools, you can optimise the revenue for your gen-set fleet, minimise downtime and reduce maintenance costs.

InteliSCADA

InteliSCADA is an intuitive software tool that enables quick and simple creation and monitoring of complex Supervisory Control and Data Acquisition (SCADA) systems for controlling industrial processes. The tool can be used to monitor locally both simple and advanced paralleling sites, regardless of the type of application.

Alternative products

InteliGen 1000

InteliGen 1000 is the most advanced ComAp gen-set controller for multiple gen-sets with paralleling operations, with or without connection to the mains or other source. Intended primarily for switchgear applications, this high-end controller will help you control and monitor demanding projects with critical infrastructures such as datacentres, hospitals and banks.

InteliMains NTC BaseBox

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InteliMains 1010

Accessories

Alternative products

Substitute of

Extended Features

Frequently Asked Questions

Upcoming trainings

Local support you can count on

Contact your local ComAp representative

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